History To introduce the firm briefly , M/s. Surgimpex & Co was established in 1978 Mr. Abdul Hafiz Mughal , who was well known as a specialized skilled worker and maker of Surgical Dental Veterinary Instruments.
Our Quality
1 Fair dealing, Straight Forwardness, Honesty, Sincerity, Truth
2 The Material used in the production against order is exactly as per approved samples.
3 Normally, in Cutting Instruments, we use (420 Type) Japanese Stainless Steel.
4 For non -Cutting instruments like Forceps, Tweezers etc.; we use (410 Type) Japanese Stainless Steel.
5 Moreover, we can also the material as per our customer requirements.
Our Price
1 To provide “Excellent Service and Economically Price” is the motto of our business
2 All instruments are made of Stainless Steel otherwise specified.
3 “All types of Mirror-Finish” “Satin/Dull-Finish” “Sand Blast-Finish” instruments are available in stock but choice of polishes will be supplied on demand without any extra charges
Therefore, You are requested to kindly provide us a list of your desire items against which we shall appreciate to quote / offer our most competitive prices for favour of your kind approval.
Looking forward to your early kind encouraging reply.
Our Services
Manufacturing Steps
Production Capabilities
Surgimpex & Co is an employee owned company of craftsmen and has got a good reputation for quality and reliability. Our significant manufacturing steps are being described here-under briefly
1.MATERIAL USED: Always a best quality stainless steel material is purchased from steel manufacturers. Two kind of series i.e. 300, 410 and 420 of stainless steel is used for production of Surgical Instruments.
2.MATERIAL TESTING: The purchased raw material is thoroughly tested under PQA. Authority. A rigid control quality policy is being adopted before releasing to production.This test is taken to check the standard of steel as per desired specification and is considered the most important factor of our business.
3.FORGING AND HAMMERING: After testing, the stainless steel strips/bars are divided into different sizes as per our requirements and our highly experienced craftsmen are specialized in forging(Hot/Cold Drop) to perform all standard press operation in forming and deep drawing of all type of instruments. WE anneal the forging and preparer for the milling process.
4.MACHINE & TOOL: Our highly skilled technicians have a great knowledge about machine milling process. We form accurately male/female portion of box-joint forceps, as well as, serrations/ratches in uniformity. We are equipped to mill, drill, bore turn and grind all type of metals. We have in house of facility of custom tool and die production, maintenance and repair
5.FILLING: We are specialized in hand-made fabrication. First, we assemble male/female portion after setting/adjusting of Extracting forceps and Scissors, tips, serrations, ratches in uniformity and file precisely to make it semi-finish under strictly quality control specifications. We are now moving from basic hand manufacturing techniques to mechanization to production run
6.HEAT TREATMENT: All instruments are being tempered maintaining “ROCK-Well Hardness” for Hemostat/Forceps 40 to 45 degree, Extracting Forceps & Retractor 45 to 55 degree, Scalar, Gauges and Scalpel 50to 55 degrees, Scissor 45 to 55 degree. A test taken to check the hardness after tempering of each lot to maintain the uniformity and before proceeding further, we clean all instruments by various chemicls.in addition, we will but specialized QQ/C equipment in near future to meet special customer Q/C. specification
7.REVETING & WELDING: We perform a wide variety of assembly operations from prototype quantities to production run. We rivet precisely each instrument such as, Hemostat/Forceps and Scissor and Extracting Forceps & Retractor, etc. But, for some kind of instruments, we use spot welding.
8.GRIDING & POLISHING: For precise grinding and excellent finish, we specialize in applying polishing wheels to belts to improve the overall finish in high uniformity utilizing best of polishing luster. We use electro-plating plants to polish serration/ratches and joints of stainless steel instruments. For satin/matt finish instruments we use glass heads to achieve uniformity. All instruments are being polished under rigid quality control specifications.
9.PASSIVATION: This method actually provides the instruments with its corrosion resistance properties. Passivation, which follows the final polishing step is a chemical bath, which creates an oxidized layer on the surface of instruments. We are now equipped with most modern process.
10.ULTRASONIC CLEANING: We are full equipped with most modern ultrasonic cleaning plants imported from “Branson Cleaning Equipment Co. USA” and all instruments are cleaning properly utilized various chemicals such as, Tri-Chloroethyline etc.
11.INSPECTION & STAMPING: We inspect all instruments under rigid Q/C specifications and give the assurance to our relative clients that all instruments shall be free from all defects such as, burrs, sharp edges, cracks, pitting, scratches, grease/excessive oil and foreign matters etc. We also guarantee for its workmanship. For stamping, we use both process i.e die sunk and electrolytic marking and are being marked under customer’s specifications
12.PACKING & LABELING: We pack all instruments under strictly Q/C. specifications as per customer’s demand. Normally, we pack individually in polybag and further 12 pieces in one box mentioning outside with Part Number, Description and Lot Number.All instruments are packed in polybag with adequate desiccant in each polybag to absorb moisture. Mostly, we are packaging and labeling as per customer demand.